Friday, August 24, 2018

The Panel- Part 3

Well, I managed to get the panel and cabinet painted and some of the hardware installed. David Stewart, of Appalachian & Ohio fame, was kind enough to share with me how he finished his panel. You can see it on his website- here's a link: Given how nicely his panel turned out, I followed his instructions to the letter. Here's a view of the panel and cabinet.

Each of the individual switch plates is a model in and of itself. First, it has to be painted black. Then the plate has to be sanded to remove the paint from the raised surfaces. The edges of the plates also have to be filed to remove any residual paint. Next, a coat of gloss is required in preparation for the decals. Once the decals have been applied, another coat of gloss is necessary in order to seal them in place. And then they are ready to install. It appears this will take a little longer than expected...

And here is an up-close shot of the panel. 

In addition to the LED's, a few pieces of hardware remain to be installed to the section above. 

I'm not very satisfied with how the full page Avery labels are working for the track diagram. For whatever reason, they don't want to stay fixed in place. I'm not sure what the solution will be for this problem. One option will be to take all of the labels, once everything is laid out properly, and mount them on a separate board. That board could then be taken to a commercial firm to be used as a template for the artwork for an engraved board. More to come on this.

Next up- order the DIO cards from Signals By Spreadsheet and start wiring! 


  1. Seems like an awful lot of work Tom. But my thought on the low stick Avery labels
    is to give them a shot of 3M spray adhesive; seems to work for me on Micro Mark brick

    But great work as always

    1. Great idea on the 3M spray adhesive, Roger- thanks for the suggestion. The whole project, including the signals and detection on the railroad, has been a lot more work than I originally anticipated. But it's been a dream of mine to have a fully signaled railroad, with CTC, ever since I first began to understand what any of that meant.

  2. Wow, very impressive and looks like it will be a lot of fun to operate on. Hopefully I'll get to see this and your layout one day Tom...!

    1. Thanks, Jas. I'm looking forward to your articles on signaling in MRH!