When Walthers introduced a Pullman Standard coal gondola in its Mainline series earlier this year, it seemed like the perfect candidate for unit train service on the CWE. A quick check with Stuart Thayer and Anthony Hardy showed that the paint scheme was accurate and that, indeed, these cars were produced in the mid-1970's. Stuart provided the photos of the cars below which show them in almost new condition.
That was all the confirmation I needed- I immediately ordered 18 of them. When they arrived, I was impressed with the detail and the quality of the paint job. The only thing missing was the ACI label, so I added them to all of the cars. Based upon the photos above, it was apparent that very little weathering would be needed to accurately depict these cars in service in the summer of 1976.
The first step was to mask the sides and paint the bottoms of the cars with Rust-Oleum camouflage, which is a dark, dirty brown colored paint that is plastic compatible and dries perfectly flat. I also sprayed the trucks and wheels with the same paint. Next, I applied Sophisticated Finishes iron paint to the interior of the car as can be seen in the photo below.
Once the iron paint had dried, I applied the rust solution to the interior of the car. I wanted just a hint of rust, as these cars were turned between the mines and the power plants fairly quickly and the interiors didn't have much of a chance to rust. The look I was trying to achieve can be seen in the photo of the interior of a CPOX hopper that Anthony sent me.
Unfortunately, the Sophisticated Finishes rust solution had added too much rust by the time the solution dried enough to spray it with Dullcote. However, this actually turned out OK as the subsequent weathering steps toned it down significantly.
The next step was to make a wash of acrylic ivory black and Windex with a small amount of burnt umber. To this I added some MIG gun metal pigment in order to get the effect of the polished steel that is seen prior to the initial coat of rust forming on the sides and bottom after the load has been dumped. This solution was applied on the bottom of the gon, thinned a bit, and then applied to the sides. The last step was to use Anthony's trick of adding real coal to the bottom of the gon and dumping it out to either side. This leaves just enough coal dust on the sides and in the bottom to depict what is left from the last load. The photo below shows the final results.
Once the cars are placed in service, a little more coal will be added to the bottom of the car along the sides.
While the sides of the cars wouldn't have weathered much in the time frame of the layout, something was needed to tone down the black on the car sides. I added a few drops of Floquil reefer white to a paint cup full of thinned Dullcote and sprayed the sides and ends. The photo below shows the before and after shots,
The last step was to added a light coat of weathering powder to the truck sides frames and some washes of burnt umber and ivory black acrylics to the wheels. The photo below shows the car at this point.
All that remains is to add some very light dry-brushing weathering to the couplers and the car will be ready for service. At this point, all 18 cars are at the stage where the initial rust application has been made to the interiors. The goal is to have the train in service for the next op session in late August. Of course, in addition to finishing the gondolas, I also have to finish to SD40-2's that will be part of the power for the train. Given that August is just around the corner, it's a good thing the units are already in the paint shop awaiting decals...